Know what the crusher made, size by size, shift by shift.
Production Book records hours run, stoppages and output for every size the screens produce. Stock heaps update as production comes in and trucks go out, so the stock yard on screen matches the stock yard outside.
| Size | Produced | Dispatched | Heap now | Heap trend | Status |
|---|---|---|---|---|---|
| 20 mm | 1,240 t | 1,198 t | 2,315 t | Stable | Clear |
| 10 mm | 860 t | 902 t | 1,140 t | Falling | Check |
| 6 mm | 410 t | 388 t | 690 t | Stable | Clear |
| Stone dust | 520 t | 452 t | 1,820 t | Rising | Clear |
Crusher output by size, hours run and stock heaps.
Output by size
Record production for each product: 40 mm, 20 mm, 12 mm, 10 mm, 6 mm, stone dust, M-sand, P-sand and wet mix. Add any size your plant makes.
Hours run and stoppages
Start, stop and reason for every stoppage: power cut, choke, belt slip, breakdown. See which cause costs the most hours each month.
Live stock heaps
Each heap is opening stock plus production minus dispatch. Physical heap surveys can be entered to correct the book, with the reason recorded.
Power and diesel per tonne
Enter meter readings or connect the energy meter to see kWh per tonne and diesel per tonne by shift and by month.
Throughput against rated capacity
Compare actual tonnes per hour against the plant rating to spot a worn jaw, a blocked screen or an under-fed crusher.
Shift reports
Each shift closes with a one-page report: hours, output by size, stoppages, power and diesel, signed off by the supervisor.
Four steps, no double entry.
Shift opens
Supervisor records meter readings and the opening heap levels.
Crusher runs
Stoppages are logged as they happen, with the reason.
Output booked
Tonnes by size are booked at shift close, from belt scale or estimate.
Stock updates
Heaps update and the dispatch team sees what is available.
What Production Book shares with the rest of the plant.
About Production Book
We do not have a belt scale. How do we record output?
Most plants book output by size from heap estimates and dispatch weights. The AI Dispatch Reconciler then checks the book against weighbridge totals and tells you where the estimate drifts.
Can we run two crushers on one site?
Yes. Each crusher line has its own production book and they share the stock yard.
Does it handle M-sand and washed sand?
Yes. Add the products your plant makes, including M-sand, P-sand and washed sand, with water use if you track it.
The last truck has left. Your books should close with it.
Bring one plant onto Dustystone for 30 days. Weigh real trucks, bill real customers and read the evening reconciliation on your phone before the gate shuts.
SLIP No. TRIAL-0001